These Hand Sewn Puzzle Balls will definitely get you in the holiday spirit! Bright and cheerful, soft and cushy, they just make us smile.

Hand Sewn Puzzle Ball | Purl Soho

Puzzle balls are commonly thought of as a traditional Amish handcraft, usually constructed from fabric scraps. For our version, we use 100% wool felt instead, making these Puzzle Balls super simple to hand sew without worrying about seams or fraying.

Hand Sewn Puzzle Ball | Purl Soho

They may look complicated, but these little guys couldn’t be simpler to make. From a couple of traced circles, you cut two simple shapes that you stitch together into a stuffed wedge. Twelve stuffed wedges later, you embroider them in six spots and voila, a beautiful and very clever Puzzle Ball!

Hand Sewn Puzzle Ball | Purl Soho

For festive holiday ornaments hang your Puzzle Balls on doors, Christmas trees, and garlands, or pile them in a bowl as centerpieces on tables and mantles. They’re also wonderful toys for babies and toddlers, who wonder at their shapes and bright colors and who love their tactility and movement.

Hand Sewn Puzzle Ball | Purl Soho

To make your own set of Puzzle Balls, start with a Hand Sewn Puzzle Ball Kit. It comes in four colors: Petal, Goldfinch, Grasshopper, and Lagoon, and each Kit includes all the materials you’ll need to make four Balls: two baseball-size and two softball-size ones. Have a ton of fun making your collection of Hand Sewn Puzzle Balls, and may they add lots of merriment to your holidays!

Hand Sewn Puzzle Ball | Purl Soho

Materials

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To make two small and two large Puzzle Balls, you’ll need…

  • Eight pieces of 8 x 12-inch 100% wool felt
  • A spool of hand-quilting thread
  • A skein of embroidery floss
  • An embroidery needle
  • A needle threader
  • 24 safety pins
  • Several straight pins
  • A set of four chalk pencils
  • 3 ounces of stuffing
  • 2 yards of cotton ribbon for hanging
  • For our Hand Sewn Puzzle Ball Pattern, please email customerservice@purlsoho.com and we’ll send a free PDF right over to you!

Update, May 2024: You can explore our current collection of beautiful fabrics and supplies on our page of Sewing Tools + Notions!

Sizes

Small Ball: Approximately 9¾ inches in circumference
Large Ball: Approximately 11¼ inches in circumference